Diamond Cutting Element 1613 1616 PDC Non Planar Face Cutter Ridged Cutter

Customization: Available
After-sales Service: 24h Online Service
Warranty: 3 Months

Product Description

Basic Specifications

Model NO.
PDC Ridged cutter
Certification
ISO 9001:2008
Standard
GB
Surface Treatment
Polishing
Process
Sintering
Material
Tungsten Carbide and Diamond
Product Name
China Factory Made PDC Cutter
Capacity
50000PCS/Month

Product Description

Diamond Cutting Element PDC Ridged Cutter

Diamond Cutting Element 1613 1616 PDC Non-Planar Face Cutter Ridged cutter

PDC cutters constitute the basic cutting unit of PDC bits, and their performance is crucial to the drilling effect of PDC bits. The Ridged diamond cutting element has a unique geometry that combines the shearing action of conventional PDC cutters with the compression of tungsten carbide inserts (TCI).

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Key Advantages

1. Increased Cutting Efficiency: Achieves at least 22% deeper penetration to provide higher instantaneous ROP. The ridge-shaped geometry yields a diamond table 70% thicker than conventional cutters.

2. Enhanced Directional Control: Reduced cutting force translates to less overall torque and better toolface control in curve applications, maximizing production zone exposure.

Manufacturing Process

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PDC Cutters are made from tungsten carbide substrate and synthetic diamond grit. It is synthesized using High Temperature and High Pressure (HTHP) with a cobalt alloy catalyst. During cooling, the tungsten carbide shrinks 2.5 times faster than the diamond, creating a powerful mechanical bond.

Manufacturing 1
Manufacturing 2
Manufacturing 3

Characteristics & Applications

  • High abrasion resistance and impact resistance
  • Superior thermal stability
  • Oilfield drilling, gas and geological exploration
  • Coal mining and various milling applications
  • Geothermal energy drilling and water well construction
Application 1
Application 2
Application 3

Technical Specification Sheets

SPEC Drawing Dimension Code Diameter (D) Height Total (H) Diamond Chamfer Carbide Chamfer
1916 19.05 +/- 0.05 16.0 +/- 0.10 0.5x45 0.5x45
1613 15.88 +/- 0.03 13.2 +/- 0.10 0.3x45 0.5x45
1313 13.44 +/- 0.03 13.2 +/- 0.10 0.3x45 0.5x45
1308 13.44 +/- 0.03 8.0 +/- 0.10 0.3x45 0.5x45

Types & Packaging

Different PDC Types
Firm Packaging

Frequently Asked Questions

What makes the Ridged PDC cutter unique?
The ridged geometry combines conventional shearing with compression (TCI action), featuring a diamond table that is 70% thicker for better impact resistance and penetration.
How does this cutter improve the Rate of Penetration (ROP)?
The unique ridge shape achieves at least 22% deeper penetration compared to standard flat cutters using the same weight on bit and RPM.
What materials are used in these cutters?
They are composed of a high-quality tungsten carbide substrate and synthetic diamond grit, bonded under high temperature and high pressure.
In which fields are PDC cutters typically applied?
They are widely used in oil and gas drilling, coal mining, geological exploration, water well drilling, and geothermal energy projects.
What are the main characteristics of these cutters?
Key features include high abrasion resistance, superior impact resistance, and excellent thermal stability.

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